project brief

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category

Design

client

AW

start date

1월 20, 2022

end date

8월 2, 2022

budget

$ 3.0 Million

Design Process

  1. Requirement Analysis: Analyzing client production targets, polymer characteristics (PP, TPE, etc.), and required output rates (kg/h).

  2. Screw Profile & Flow Engineering: Designing custom L/D ratios, compression ratios, and mixing zones to optimize melting and homogenization.

  3. 3D Modeling & CAE Simulation: Utilizing 3D CAD modeling and structural/flow simulations to verify mechanical stability and performance.

  4. Control System Layout: Designing intuitive PLC/HMI architectures, inverter integration, and precise multi-zone thermal control layouts.

  5. Verification & Production Blueprint: Finalizing high-precision 2D/3D manufacturing blueprints to ensure seamless assembly and machining.

Key Benefits

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  • Tailored Extrusion Performance: Custom-engineered screw geometries maximize throughput and melt consistency for specific polymers.

  • Risk Mitigation: Virtual simulations detect flow bottlenecks and stress concentrations prior to physical manufacturing.

  • Energy-Efficient Operation: Precise torque and drive ratio calculations reduce power consumption while maintaining peak performance.

downloads

manufacturing guide
annual factory report
avada factory profile

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